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Hubs/Tooled Forgings

Single and double hubbed tooled forgings are a specialty at our Franklin Park planWith thousands of tools in stock at our hammer and press plants, Scot Forge can produce simple or complex hub forgings approaching closed die configurations. These forgings are available in an infinite variety of sizes from 3" to 124" diameter. Hub weights can range from 5 lbs. to 80,000 lbs., and can be ordered in quantities as low as a single piece in ferrous or non-ferrous materials

Sharp corners and size consistency are the norm for tooled forgings.To make these parts, we upset material in one or more tools to achieve the desired shape. As the material fills the tool or tools, directional grain flow is produced, giving strength, ductility and resistance to impact and fatigue.

By using this loose tooling method, we can forge small quantities of parts to near net shapes, making this process ideal for prototypes and short run requirements. Our extensive tooling capabilities and know-how also enable us to offer fast turnaround and on-time guarantees, oftentimes providing a more cost-effective solution than machined bar, weldments, or closed die forgings.
 
End journals for the paper industry Miter gears forged with tapers to improve grain flow properties rough machined  

Tooled Forging Process Highlights
1.
Breaking corners on a hot billet
   
2.
Drawing down a shank for tool placement
   
3.
Placing workpiece in tools
Breaking corners on a hot billet Drawing down a shank for tool placement Placing workpiece in tools
4.
Initial upsetting of workpiece in hub tool
   
5.
Continued upsetting process - listing outer ring tool to complete head section
   
6.
Finished hub forging with tools
Initial upsetting of workpiece in hub tool Continued upsetting process — lifting outer ring tool to complete head section Finished hub forging with tools

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